King Run Mobile Drainage Rescue Pump Truck with 300KW Generator 8 Set Stainless Drainage pump

King Run Mobile Drainage Rescue Pump Truck

Generator power 300kw

8 Set Stainless Drainage pump 500m³/h

40000lm remote control workinglight

The special equipment of the vehicle: generator set, water pump, control system, etc., mainly used for emergency rescue needs, emergency power generation, emergency rescue pumping sewage;

Optional with no flash lights, optional LED display, optional multi-state door opening mode, and optional arrow lights at the rear

Detail：

1. Vehicle chassis

(1) High-quality chassis, turbocharged medium-cooled diesel engine, 6-gear transmission. The cab is equipped with warm air and air conditioning, power steering, and mobile battery charger;

(2)E3、5、6 emission standards;

(3) Number of engine cylinders: 6;

(4) The engine rated power ≥ 150KW;

(5) Engine displacement≥ 5,700 ml;

(6) Wheelbase ≤ 5,000 mm;

(7) Total mass ≥16000 Kg; preparation mass ≥15500 Kg.

2. Vehicle form

(1) The fully enclosed low-noise sound insulation compartment is assembled on the chassis, the external material is high quality cold-rolled steel plate, and the lining is high quality cold-rolled steel plate bending skeleton;

(2) The fixed generator set is installed in the front and bolted

The structure is fixed for disassembly and maintenance; rescue water, pump and drainage pipe, and DC lighting is installed inside for the operation of aluminum alloy shutter door on both sides and the rear of the carriage, which must have the functions of rain, snow and dust prevention;

(3) The body must be sprayed with "urban drainage rescue", the front must be sprayed with "engineering rescue", both sides of the vehicle must be equipped with two (a total of four) red and blue flash alarm lights;

(4) The unit installation structure is reasonably and orderly; with seismic function, the interior space is spacious and convenient for maintenance and operation;

(5) The automobile chassis is reinforced and shock-proof treatment, and the wheel adds arc guide cover;

(6) The floor surface of the carriage shall be decorated with non-skid stainless steel sheet and materials; the side wall and top of the power room shall be porous sheet, and the inner wall shall be filled with sound absorption and noise reduction cotton.

(7) The vehicle compartment should be overall coated, with lower enclosure and more than two storage boxes, placing relevant maintenance tools, grounding devices and other items; the wiring installation position should be set in a reasonable position on the side of the compartment, airtight and waterproof;

(8) The hydraulic tailplate is installed at the rear of the carriage;

(9) Vehicle folding crane is installed at the rear end, with voltage 24v,

The maximum lifting mass ≥1000kg, the crane 1.2-1.65m is adjustable, and the column height is 1.25 m.

3. Vehicle size

(1) Length: ≤10,000 mm;

(2) The vehicle width:≤ 2,550 mm;

(3) Height: ≤3900mm.

4. Pump

The pump truck shall be equipped with 8 stainless steel light submersible pumps

(1) Model parameters: rated condition point Q=500m³ / h,

H ≥8m, the pump efficiency ≥70%, the rated motor power is N ≥22K W; must meet Q=200m³ / h, H 18m, the pump efficiency≥65%;

(2) The minimum drainage depth is 25cm;

(3) Weight of single pump≤43 Kg, size and height of water pump ≤700mm,

Width ≤300mm, length ≤400mm, noise≤ 80 db, vibration ≤3 mm/s, outlet diameter: 200mm

(4) Material: the impeller, central axis and shell are required to be stainless steel, the outlet joint is aluminum alloy, and the mechanical sealing materials are used: silicon carbide or tungsten carbide;

(5) Each water pump is equipped with a special extension cable length of 150m,

Use fast joint between cables, the joint waterproof level is above IP67;

(6) The drainage pump is equipped with stainless steel wire (304) filter screen, and there is enough overcurrent area. Single pump with polyurethane high strength floating ring, integrated forming, to meet the buoyancy requirements of the pump work, with bayonet hanging ring connection of soft fixed sling.

5. Generator set

5.1 Diesel oil generator set

1. Common power ≥ 300KW

2, the generator set noise reduction treatment, noise reduction noise materials using long

Use composite materials harmless to human body; when the generator set works normally with load, the overall noise of the vehicle (1 m from the center and 1.6 m high) ≤70 db.

3. Specific parameter requirements of diesel generator set:

(1) The unit can make three shipping attempts. If the three starts fail, the unit shall stop the operation by self-lock and alarm;

(2) Rated power: the power of the generator set required for the goods is constant

With power, the engine exceeds the maximum power in 1 hour, and fully consider the power loss of the van unit and other factors, to meet the process operation requirements of the original pump pump;

(3) Voltage volatility: ± 0.5%;

(4) Frequency volatility: ± 0.5%;

(5) Voltage stability time:≤ 0.5~1s;

(6) Frequency stability time: ≤3s;

(7) Wave distortion coefficient: ≤0.5%;

(8) Electronic governor, steady state frequency regulation from no-load to full load ≤3%;

(9) Electronic regulator, steady-state voltage adjustment rate: ≤± 2.5%;

(10) Protection and grounding, the generator set shall be set up with a reliable and independent grounding device, with a grounding resistance of ≤4 Ω.

5.2 Specific parameter requirements of diesel engine:

(1) Specific parameters

1) Regular load power ≥ 310KW, and standby load power ≥330KW;

2) Engine cylinders, 6 cylinders;

3) Hair cylinder diameter * stroke (mm) ≥140 * 152.

4) Speed regulation mode: high-voltage common rail electronic control;

5) Suitable for the environment 40℃ -50℃ radiator water tank, belt driven cooling fan, fan safety cover;

6) Start the motor, and have a self-charging generator.

(2) Cooling system:

1) The engine must be cooled by closed circulating water;

2) Use the circulating water sleeve with the water pump and the radiator with the belt drive fan.

(3) exhaust system: 1) using industrial muffler, exhaust outlet noise within 75dB;

2) The stainless steel flexible bellows shall be connected between the engine and the silencer.

(4) Starting system:

1) Adopt 24V starting motor, battery electric starting system;

2) The battery uses the brand lead-acid battery.

(5) Fuel oil system:

1) Use domestic no. 0 or-10 light diesel oil;

2) Fuel consumption rate  ≤ 214g / Kwh (100% load);

3) Oil consumption rate ≤ 0.5g / Kwh.

(6) Lubrication system:

1) There must be a lubricating oil pump, lubricating oil cooler, filter and oil level indicator;

2) Use domestic medium pressurized diesel engine oil (SAE40 CD-level).

5.3 Specific parameter requirements of the generator:

(1) Excitation excitation mode: the generator used shall adopt brushless permanent magnet excitation mode, which is less affected by the load changes, and for different loads, whether perceptual or resistance load and SCR load,

Must have good response characteristics;

(2) Technical standards:

1) Type: horizontal coupling, anti-drop, mesh protection synchronous generator;

2) Power factor: 0.8 hysteresis;

3) Rated voltage: three-phase AC, 400V;

4) Frequency: 50 HZ;

5) Excitation mode: no carbon brush, excitation;

6) Insulation level: H; 7) Protection level: IP23.

(3) Generator overload capacity:

1) Must be able to support overload output up to 1.5 times the rated current for 10 seconds;

2) The load imbalance capacity is strong, and the single phase can withstand the load not greater than the rated current.

5.4 Specific parameter requirements of the unit control screen:

(1) The main controller must use a microprocessor, program control operation alarm, must have strong signal processing ability, monitoring functions and other functions;

(2) The response speed must be fast, accurate control, high accuracy, easy expansion and other requirements;

(3) Various signal instruments, status indicator light (high brightness LED)

etc., must automatically start and stop the generator set according to the municipal telecommunication signal, must have the three remote function of remote start.

5.5 Dual power supply conversion:

1. In addition to the power of water supply and drainage equipment, the unit can also output 380V and 220V power to connect to other equipment.

2. In the case of mains (380V), mains can be connected as the power source of drainage equipment without the power of the unit.

6. Operation and control system

(1) The control system shall adopt PLC intelligent control system, equipped with control box, frequency conversion starter, unit alarm and pump start controller, etc., which can display water temperature, oil pressure, speed, frequency, voltage, current, power, etc., and must meet the requirements of centralized control and convenient operation.

(2) Grounding pile and grounding cable, connecting special pile and head for protecting the safety of operation; Emergency stop switch shall be set at the control cabinet to stop when the generator set is abnormal.(3) LED electronic display screen can be installed above the rear of the carriage, and subtitles such as "Rescue" can be displayed according to the operation situation, and two-way arrow lights can be installed at the rear of the carriage.

(4) Reversing radar shall be equipped; it shall be provided in obvious locations, motor, water pump, lighting, and current meters.

(5) Each water pump has a separate control system and a control cabinet,

The installation position of the control cabinet is located at the left and right sides of the tail of the vehicle. The size of the control cabinet ≤ 80cm long, 40cm wide, 35cm wide. The control system has visual operation interface, real-time monitoring of operating parameters, with leakage, current overload, phase absence, overvoltage, overvoltage, overfrequency, underfrequency, motor overheating and other protection. The frequency conversion starter adopts the brand frequency converter whole process control, with a variety of electrical safety specification certification.

7, the roof work remote control searchlight

(1) More than two lamp heads, can rotate around 360 degrees;

(2) Upper and lower direction: 0-180 degrees rotation, can adapt to all-weather work;

(3) Light flux is 40000 lm, easy to use emergency lighting at night;

(4) High pole lighting, can be withdrawn when not used, not exposed outside the car box.

8. Water pipes

Outpipe requirements for each pump:

(1) The inner diameter of pipe is 200mm, and the length of hose is not less than 100m (25m±0.5m per section);

(2) The outlet pipe synthetic fiber long axis weaving, synthetic fiber,

Inside and outside coated with wear-resistant waterproof resin, must be wear-resistant and anti-puncture resistant, folding rolled up working pressure not less than 0.8MPa, hose polyurethane lining thickness ≥1mm, 100% polyester filament oblique braided layer thickness≥ 1mm, hose standard GB 6246-2011;

(3) Each outlet belt shall contain a set of American aluminum alloy quick joint:

1) Specification 200mm, thickness ≥0.7mm, the weight of each set is not less than

5kg；

2) The working pressure not less than 1MPa, the blasting pressure not less than 3MPa,

Must meet the standard GB 12514.2-2006;

3) Must be equipped with anti-loosening insurance device.

9. Fuel tank capacity

The volume of the generator tank can meet the full load operation of the pump for 8 hours under the maximum displacement condition. The refueling port position is installed in an eye-catching position for easy refueling operation.

10. The hydraulic support system

(1) Hydraulic support legs shall be installed on the front and back sides of the vehicle, which can be shared

Pressure, to ensure the smooth operation of the water pump;

(2) Each support leg of the support system must be adjusted separately, hydraulic drive must be used, and warning lights must be installed on the support wall.

11. Vehicle-mounted GPS requirements

(1) Beidou / GPS positioning equipment invested

(2) Beidou and GPS mode can be automatically switched according to the signal strength;

(3) Operating voltage: 12V to 24V; operating current of the host:≤ 200 mA; average power consumption of the host: ≤480 mW / h;

(4) Operating temperature range: -20 °C~ + 70 °C; working environment humidity: 5%~95%;

(5) Beidou / GPS positioning accuracy: ≤10m; average fault-free working time: MTBF ≥2500h; (6) Data upload requires at least 30S transmission, and can automatically supplement encrypted reporting points when the vehicle turns;

Accessories

(1) Water inlet pipe

1) Quantity: 6 roots;

2) Intake pipe diameter: 250mm;

3) Single root length: 4m;

4) Material: PVC Soft plastic;

5) Temperature range: -10℃ ~65℃;

6) Wall thickness: ≥1.5mm;

7) Working pressure: ≥0.2MPa;

8) The blasting pressure: ≥1MPa;

9) Meet the standards: PVC GB 12952-2011;

10) Joint mode: French Paul should be used between the water inlet pipes

Quick joint connection, and the need to configure a special installation and disassembly wrench;

11) Joint material: cast iron galvanizing;

12) Joint specification: 250mm outer diameter.

(2) stainless steel light submersible pump;

1) Quantity: 4 sets;

2) Model parameters: rated condition point Q=500m³ / h, H

8m, the pump efficiency ≥70%, the rated motor power is N ≥22KW; must meet Q=200m³ / h, H 18m, the pump efficiency ≥ 65%;

3) The minimum drainage depth ≥ 25cm;

4) Single pump weight ≤43 Kg, the size and height of the pump ≤ 700mm,

Width 300mm, length 400mm, noise ≤80 db, vibration ≤3 mm/s, outlet diameter: 200mm;

5) Material: the impeller, central axis and shell are required to be stainless steel, the outlet joint is aluminum alloy, and the mechanical sealing materials are used: silicon carbide or tungsten carbide;

6) Each pump is equipped with a special extension cable length of 150m, using fast connector between cables, joint waterproof grade above IP67;

7) The drainage pump is equipped with stainless steel wire (304) filter screen, and there is enough overcurrent area. Single pump with polyamine lipid high strength floating ring, integrated forming, to meet the buoyancy requirements of the pump work, with bayonet lifting ring connection soft fixed sling;

8) Each water pump is equipped with a separate control system and a control cabinet,

The installation position of the control cabinet is located at the left and right sides of the rear of the vehicle. The size of the control cabinet ≤ 80cm high, 40cm long and 35cm wide. The control system has visual operation interface, real-time monitoring of operating parameters, with leakage, current overload, phase absence, overvoltage, overvoltage, overfrequency, underfrequency, motor overheating and other protection. Frequency frequency starter using brand frequency converter whole process control, with a variety of electrical safety specification certification;

9) Each pump shall be equipped with no less than 100m outlet pipe,

Outpipe requirements for each pump:

(1) The inner diameter of pipe is 200mm, and the length of hose is not less than 100m (25m±0.5m per section);

(2) The outlet pipe synthetic fiber long axis weaving, synthetic fiber, inside and outside with wear-resistant waterproof resin, must be wear-resistant and puncture resistant, foldable roll-up working pressure is not less than 0.8MPa, hose polyurethane lining thickness ≥1mm, 100% polyester filament twill woven layer thickness ≥1mm, outlet strip standard GB 6246-2011;

(3) Each outlet belt shall contain a set of American aluminum alloy quick joint:

1) Specification 200mm, thickness≥ 0.7mm, weight of each set not less than 5kg;

2) The working pressure not less than 1MPa, the blasting pressure not less than 3MPa,

3) Must be equipped with anti-loosening insurance device.

(3) Vacuum pump

1) Quantity: 6 sets;

2) Dimension:≤ (565 * 223 * 270) mm;

3) Maximum gas volume: ≥80m³ / h;

4) Rated power: ≤2.35kw;

5) Working fluid flow rate: ≥0.15m / h;

6) Pipe port size: 1.5 inch inner wire;

7) Speed: ≥2880 rpm;

8) Weight: ≤50 KG;

9) Noise: ≤66 db (A);

10) Material: the cast iron machine pump coaxial design is equipped with junction box and installation base, easy to remove.

(4) Car wash machine

1) Quantity: 2 sets;

2) capacity:16L;

3) outlet length: ≥15 meters;

4) Power line core rules: 2.5 square mm;

5) Power: ≥3,700 W;

6) With the automatic switch machine function;

7) Motor type: induction motor;

8) Rated pressure range: ≥2.5MPa and ≤25MPa;

9) Input power of the high-pressure pump transmission device: ≥2KW;

10) Water source type: faucet, self-priming;

11) Movement material: pure copper;

12) Rated flow rate:  15 L/min (excluding) -20 L/min.

(5) Four 8-inch submersible pump pump head interface is transformed into American aluminum alloy fast joint.

Other

(1) The vehicle color is engineering yellow;

(2) Service life of 10 years;

(3) Vehicle accessories and tools must be complete;

(4) The front installation of a long row of engineering warning lights, with a Speaker transmitter;

(5) Install the ladder between the carriage and the cab;

(6) Two portable dry powder fire extinguishers must be equipped.

Dong Runze Special Vehicle

Keystone Vessel Manufacturing Co., Ltd