Customize Mobile Portable Modular ANFO Emulsion Explosive Plant (Trailer Mounted)
Product Description
Customize Mobile Modular ANFO Emulsion Explosive Plant ( Trailer Mounted)
Production capacity
The production capacity has the following series:
performance parameter:
Annual output (t): 4000,6000,8000,10000
Total installed power: 85 kW-125 kW
Bulk emulsification efficiency: 8-18t / h
Emulsification efficiency of finished emulsion explosive (drug roll): 1-5t / h
ANFO Mix Modules and Units | Explosive Equipment
All the equipment implements the digital control, and the key process has the safety chain function.4000 tons / year; 6000 tons / year; see Table 1. For 8000 tons / year; 10000 tons / year; the above annual production capacity can be met by increasing the tank quantity or changing the tank storage capacity.
Process introduction
1. Production program
Annual output of 3000 tons of field mixed emulsion explosive, 1000 tons of finished emulsion explosive
(The actual production capacity is greater than 5,000 tons)
Work system and production capacity
Work system: work class system; one shift system
Working hours; 8 hours working (7.5 hours effective hours)
Working day: 250 days
Production capacity: 5000 tons of bulk emulsion explosive, 1000 tons of finished emulsion explosive (single shift) (the actual production capacity is more than 5000 tons)
Variety: (1) open-air emulsion explosives (on-site mixing) (2) finished emulsion explosives (small medicine roll)
One production line is arranged in parallel, which can meet the loading operation of two units, mixed vehicles. The production capacity of bulk explosives in each production line is 12-18 tons / hour. The finished explosives (small rolls) produced by each production line is 5-7 tons / hour
Portable Modular Emulsion Plants
Portable Modular Emulsion Plants is represented by processing equipment, put in modules, having dimensions of standard 40-foot containers with separate location of the main unit (production of the emulsion matrix) and the unit for the preparation of a gas-generating agent.Allows you to move production quickly to another facility 1 day installation. From greenfield to emulsion production It does not need capital construction and connection to general utilities It is suitable for small scale production and service providers
1 | Emulsion matrix density | 1.35-1.45g/cm3 |
2 | The ation speed of the product after sensitization | 4200 m/s (tested in Φ150mm PVC tube) |
Material name | scale (%) |
ammonium nitrate | 65～85 |
monarkite | 0～14 |
water | 9～12 |
emulsifier | 2～2.5 |
Composite wax | 4～4.5 |
Flame remover (coal mine allowable type) | 4～8 |
Table 3-1 Table Of Process Equipment For The Production Line | ||||||
Order Number | Device Name | Unit | Quantity | Plant Capacity (Kw) | Material Quality | |
Light Engine | Amount To | |||||
1 | Crusher | Set 、Pcs | 1 | 15 | 15 | Stainless Steel |
2 | Screw Conveyer | Set 、Pcs | 2 | 5.5 | 5.5 | Stainless Steel |
3 | Water Phase Soluble Tank | Set 、Pcs | 2 | 7.5 | 7.5 | Stainless Steel |
4 | Water Storage Tank | Set 、Pcs | 1 | 5.5 | 5.5 | Stainless Steel |
5 | Water Phase Filter | Set 、Pcs | 2 | Stainless Steel | ||
6 | Oil Phase Soluble Tank | Set 、Pcs | 2 | 5.5 | 5.5 | Stainless Steel |
7 | Oil Phase Storage Tank | Set 、Pcs | 1 | 5.5 | 5.5 | Stainless Steel |
8 | Oil Phase Filter | Set 、Pcs | 2 | Stainless Steel | ||
9 | Water Matching Ratio Pump | Set 、Pcs | 1 | 3 | 3 | Stainless Steel |
10 | Oil Matching Ratio Pump | Set 、Pcs | 1 | 1.5 | 1.5 | Stainless Steel |
11 | Water-Phase Flowmeter | Set 、Pcs | 1 | 0 | E+H | |
12 | Oil Phase Flowmeter | 1 | 0 | E+H | ||
13 | Static Mixer | Set | 1 | 0 | Stainless Steel | |
14 | Vincent's Allocator | Set | 1 | 0 | Stainless Steel | |
15 | Emulsifier | Set 、Pcs | 1 | 22 | 22 | Stainless Steel |
16 | Belt Cool Medicine Machine | Set 、Pcs | 1 | 6 | 6 | Stainless Steel Band |
17 | Continuous Sensitizer | Set | 1 | 15 | 15 | Stainless Steel |
18 | Pharmacy Filling Machine | Set 、Pcs | 2 | 0.37 | 0.74 | Stainless Steel |
19 | Pharmacy Storage Tank | Set 、Pcs | 2 | 0 | Stainless Steel | |
20 | Material Pipeline System | Set | 1 | 0 | Stainless Steel | |
21 | Delivery Belt Machine | Set 、Pcs | 1 | 4 | 4 | Stainless Steel |
22 | Large Drug Repelling Machine | Set 、Pcs | 1 | 10 | 20 | Stainless Steel |
23 | Drug Roll Belt Machine | Set 、Pcs | 1 | 4 | 4 | Stainless Steel |
24 | Bagging Machine | Set 、Pcs | 2 | 7.5 | 15 | Stainless Steel |
25 | Air Compressor | Set 、Pcs | 1 | |||
26 | Cooling Water Pump | Set 、Pcs | 1 | 7.5 | 7.5 | Steel |
EMULSION & MIX PLANTS
project | Emulsion metric | |||||||||
Rock emulsified explosives | Emulsified explosives are allowed in coal mines | Open-air emulsified explosives | ||||||||
No.1 | No.2 | one-level | two stage | three-level | Have detonator sensitivity | Lightless tube sensitivity | ||||
Drug roll density g/cm3 | 0.95～1.30 | 0.95～1.25 | 1.10～1.30 | — | ||||||
The explosive charge density is g/cm3 | 1.00～1.30 | 1.00～1.30 | 1.15～1.35 | 1.00～1.35 | ||||||
explosion velocity m/s | ≥4.5×103 | ≥3.2×103 | ≥3.0×103 | ≥3.0×103 | ≥2.8×103 | ≥3.0×103 | ≥3.5×103 | |||
brisance mm | ≥16 | ≥12 | ≥10 | ≥10 | ≥8 | ≥10 | — | |||
gap distance of sympathetic deto nation cm | ≥4 | ≥3 | ≥2 | ≥2 | 8≥ | ≥2 | — | |||
capacity for work mL | ≥320 | ≥260 | ≥220 | ≥220 | ≥210 | ≥240 | — | |||
Impact sensitivity | Exlast probability 8% | |||||||||
friction sensitivity | Exlast probability 8% | |||||||||
Hot sensitivity | No burning, no explosion | |||||||||
Toxic gas content L / kg after explosive explosion | ≤80 | — | ||||||||
Can gas safety | — | qualified | — | |||||||
Use guarantee period d | 180 | 120 | 120 | 15 | ||||||
Note: 1 The figures in the table are valid during the guarantee period, which is calculated from the date of explosive manufacture. 2 The explosive speed of the sensitive open-air emulsion explosive produced by mixed loading shall not be less than 4.2103m / s 3 For products with special requirements, their explosive performance can be determined by the supply and demand parties through negotiation. | ||||||||||
Ammonium Nitrate Emulsion Process Plants
Capacity / year | Soluble tank （m⊃3;） | Storage tank （m⊃3;） | Oil tank （m⊃3;） | Trace element box （m⊃3;） | crusher | emulsifier | On the screw | steam boiler |
4000t | 7 | 9 | 1 | 0.35 | PGC400 | RHQD10C | 6-8t/h | LSS0.5-1.0-Y |
6000t | 7 | 9 | 1.5 | 0.35 | PGC400 | RHQD10C | 6-8t/h | LSS0.5-1.0-Y |
8000t | 8 | 10 | 1.5 | 0.75 | PGC 500 | RHQD10C | 6-8t/h | LSS0.5-1.0-Y |
10000t | 10 | 12 | 2.5 | 0.85 | PGC 500 | RHQD10C | 6-8t/h | LSS0.5-1.0-Y |
Portable Modular Emulsion Plants allow us to respond to our customers’ need for high quality bulk emulsion on site, in remote locations where raw materials may be difficult to source
vehicle is equipped with water-phase preparation conveyer system, oil phase conveying system, vesicant conveying system, and emulsion conveying system. Motor car is provided with distribution panel, generator, steam boiler, surface water treatment plant, sewage treatment plant, and emulsifier storage in-sulation room etc.
Mobile ground station is endowed with advanced technology for power system, semi-finished product and raw material manufacturing and conveying etc, withsmooth process and stabile product quality, safe and reliable.