Power Take-Off PTO For FAW Truck Transmissions CA8TAX090M,CA8TAX100F1,CA9TAX090M3,CA9TAX100M3

Product Description

Power Take-Off PTO For FAW Truck Transmissions  CA8TAX090M,CA8TAX100F1,CA9TAX090M3,CA9TAX100M3

FZ 24/41,24/44,25/48

Truck PTO  Power take off Accessories Parts  

FAW Jiefang CA8TAX090M Gearbox Nameplate Analysis & PTO (Power Take-Off) Specification

Parameter Value on Nameplate Professional English Explanation
Model CA8TAX090M FAW Jiefang 8-speed manual transmission, part of the CA8TA(X) series, featuring a main + auxiliary box design with 8 forward gears and 2 reverse gears
Max. Input Torque 900 N·m Maximum input torque the gearbox can withstand, compatible with 180-220HP medium-duty truck engines (e.g., Dachai CA4DK/CA4DH series)
Speedometer Gear Teeth 4 Number of teeth on the speedometer sensor gear, used for vehicle speed signal acquisition
Gear Ratios 9.569 / 0.735 R10.073 1st gear ratio: 9.569, 8th (top) gear ratio: 0.735 (overdrive), reverse gear ratio: 10.073
Manufacturer FAW Jiefang Automotive Co., Ltd. Driveline Branch Original OEM gearbox, factory-equipped for Jiefang J6L, J6F and other medium-duty truck models

2. PTO (Power Take-Off) Technical Specification

2.1 Definition of PTO

A Power Take-Off (PTO) is a mechanical gear device mounted on the gearbox, which transfers engine power from the transmission to on-board auxiliary equipment (such as hydraulic pumps, air compressors, mixer drums, cranes, etc.). It is a core component for special-purpose vehicles (e.g., concrete mixers, sanitation trucks, crane trucks).

2.2 PTO Compatibility for CA8TAX090M Gearbox

  • Mounting Position: The CA8TAX090M supports left/right-side PTO installation, with front/rear layout options, compatible with most medium-duty truck special vehicle modification requirements.

  • Power Take-Off Modes:

    • On-the-road PTO: Drives auxiliary equipment while the vehicle is in motion (e.g., concrete mixers).

    • Stationary PTO: Drives equipment with the vehicle parked (e.g., crane trucks, sanitation trucks, available via modification).

  • Matching Requirements:

    • The PTO gear ratio must match the gearbox output characteristics to ensure the operating speed of auxiliary equipment meets requirements.

    • The maximum output torque is limited by the gearbox's 900N·m input rating; the PTO model must be selected to match the load.

2.3 Technical Features

  • This is an 8-speed overdrive manual gearbox: The 0.735 top gear ratio reduces engine RPM at high speeds, improving fuel economy.

  • The main box is manually operated, and the auxiliary box is pneumatically controlled, with a mature and reliable structure, making it a mainstream supporting gearbox for Jiefang medium-duty trucks.

  • PTO modification must be performed by professional technicians to ensure sealing, lubrication and control logic comply with OEM specifications, preventing gearbox damage.


3. PTO Selection & Modification Guidelines

  1. Selection Key Points: Select a PTO with the correct gear ratio, mounting direction and interface that fully matches the CA8TAX090M, based on the power, speed and installation space of the auxiliary equipment.

  2. Operation Specifications:

    • Engage the clutch and shift to the specified gear (usually neutral or 1st gear) before activating the PTO, to avoid starting under load.

    • After operation, deactivate the PTO first, then disengage the PTO, before resuming normal driving.

  3. Maintenance Notes: Regularly inspect the PTO and gearbox seals and oil level to prevent oil leakage and lubrication failure.


Additional Notes

This gearbox is widely used in Jiefang J6L 4×2 cargo trucks, sanitation trucks, refrigerated trucks and other models. It is a classic 8-speed gearbox in the medium-duty truck market, with a mature PTO interface design and strong adaptability, making it a preferred choice for special vehicle modification.


FAW Jiefang CA8TAX100F1 Gearbox Technical Specification & PTO Compatibility


1. Model Code Decoding

Code Meaning
CA FAW Jiefang (China FAW)
8 8 forward gears
T Truck application
A Twin countershaft (double intermediate shaft) design
X Overdrive top gear
100 Max input torque rating: 1000 N·m
F Cast iron housing
1 Variant iteration (1st generation)

2. Core Technical Parameters

Parameter Specification
Gearbox Type 8-speed manual, main + auxiliary box structure, twin countershaft
Max Input Torque 1000 N·m
Center Distance Main box: 110 mm; Auxiliary box: 110 mm
Gear Ratios (Typical for CA8TAX100 Series) 1st: 9.569, 2nd: 5.807, 3rd: 3.807, 4th: 2.793, 5th: 1.953, 6th: 1.383, 7th: 1.000, 8th: 0.735 (overdrive), Reverse: 10.073
Synchronizer Auxiliary box: BorgWarner synchronizer; Main box: non-synchronized (reduces failure points)
Shift Control Manual main box, pneumatic auxiliary box; supports remote single/double lever operation
Lubrication Splash lubrication, recommended gear oil capacity: ~9.5 L
Weight ~198 kg
Manufacturer FAW Jiefang Automotive Co., Ltd. Driveline Branch

3. PTO (Power Take-Off) Compatibility & Technical Details

3.1 PTO Mounting & Modes

  • Mounting Position: Supports rear-mounted PTO (standard for the series), compatible with left/right side output configurations for special vehicle modification.

  • Power Take-Off Modes:

    • On-the-road PTO: Drives auxiliary equipment (e.g., concrete mixer drums) while the vehicle is in motion.

    • Stationary PTO: Drives equipment (e.g., truck cranes, sanitation pumps) with the vehicle parked, via dedicated control logic.

  • PTO Gear Ratio Matching: The PTO gear ratio must be matched to the gearbox output to ensure the operating speed of auxiliary equipment meets design requirements, with the maximum output torque limited by the 1000 N·m input rating.

3.2 Application Scenarios

This gearbox is widely used for medium-duty special vehicles, including:
  • Concrete mixer trucks

  • Sanitation/waste collection trucks

  • Crane trucks (boom trucks)

  • Refrigerated trucks

  • 4×2/6×2 cargo trucks


4. Key Design Features

  1. Twin Countershaft Structure: Distributes load evenly across gears, improving torque capacity and service life.

  2. Overdrive Top Gear (0.735): Reduces engine RPM at highway speeds, lowering fuel consumption and noise.

  3. Rugged Cast Iron Housing: Ensures high rigidity and durability for heavy-duty commercial vehicle applications.

  4. Mature PTO Interface: Standardized mounting interface compatible with most aftermarket PTO units for special vehicle conversion.


5. Operation & Maintenance Guidelines

5.1 PTO Operation

  • Engage the clutch and shift to the specified gear (usually neutral or 1st gear) before activating the PTO to avoid load shock.

  • Deactivate the PTO first, then disengage the PTO unit, before resuming normal driving.

  • Do not engage the PTO under high load or high engine RPM to prevent gear damage.

5.2 Maintenance

  • Check gear oil level and quality regularly, replace oil every 50,000 km or 6 months.

  • Inspect PTO and gearbox seals for oil leakage, and tighten fasteners periodically.

  • For PTO modification, only use OEM-approved components and professional installation to ensure compliance with factory specifications.


Additional Notes

The CA8TAX100F1 is an upgraded variant of the CA8TAX090M, with a higher 1000 N·m torque rating, making it suitable for higher-power medium-duty engines (220-260 HP) and heavier-duty special vehicle applications.

FAW Jiefang CA9TAX090M3 & CA9TAX100M3 Gearbox Technical Specification & PTO Compatibility


1. Model Code Decoding

Code Meaning
CA FAW Jiefang (China FAW Group)
9 9 forward gears
T Truck application
A Twin countershaft (double intermediate shaft) design
X Overdrive top gear
090 / 100 Max input torque rating: 900 N·m / 1000 N·m
M All-aluminum housing (lightweight design)
3 3rd generation variant iteration

2. Core Technical Parameters  

Parameter CA9TAX090M3 CA9TAX100M3
Gearbox Type 9-speed manual, main + auxiliary box, twin countershaft 9-speed manual, main + auxiliary box, twin countershaft
Max Input Torque 900 N·m 1000 N·m
Housing Material Front-rear split all-aluminum alloy Front-rear split all-aluminum alloy
Weight ~138 kg (lightweight design) ~145 kg
Gear Ratios (Standard) 1st: 9.569, 2nd: 5.807, 3rd: 3.807, 4th: 2.793, 5th: 1.953, 6th: 1.383, 7th: 1.000, 8th: 0.816, 9th: 0.735 (overdrive), Reverse: 10.073 1st: 9.569, 2nd: 5.807, 3rd: 3.807, 4th: 2.793, 5th: 1.953, 6th: 1.383, 7th: 1.000, 8th: 0.816, 9th: 0.735 (overdrive), Reverse: 10.073
Synchronizer BorgWarner synchronizer for auxiliary box, main box non-synchronized BorgWarner synchronizer for auxiliary box, main box non-synchronized
Shift Control Manual main box, pneumatic auxiliary box, supports remote operation Manual main box, pneumatic auxiliary box, supports remote operation
Lubrication Splash lubrication, gear oil capacity: ~8.5 L Splash lubrication, gear oil capacity: ~9.0 L
B10 Service Life ≥500,000 km ≥500,000 km
Manufacturer FAW Jiefang Automotive Co., Ltd. Driveline Branch FAW Jiefang Automotive Co., Ltd. Driveline Branch

3. Key Design Features

  1. Lightweight All-Aluminum Housing: Adopts international advanced front-rear split structure, reducing weight by ~30% compared to cast iron models, improving vehicle payload and fuel economy.

  2. Twin Countershaft Structure: Distributes load evenly across gears, enhancing torque capacity, impact resistance and service life.

  3. Overdrive Top Gear (0.735): Reduces engine RPM at highway speeds, lowering fuel consumption and noise for long-haul transportation.

  4. High Reliability: B10 service life of 500,000 km, 200,000 km longer than competing products, suitable for heavy-duty medium-duty truck applications.

  5. Mature PTO Interface: Standardized mounting interface, compatible with most aftermarket PTO units for special vehicle conversion.


4. PTO (Power Take-Off) Compatibility & Technical Details

4.1 PTO Mounting & Modes

  • Mounting Position: Both models support left/right side PTO installation and rear-mounted PTO, with flexible layout options for special vehicle modification.

  • Power Take-Off Modes:

    • On-the-road PTO: Drives auxiliary equipment (e.g., concrete mixer drums, refuse compactors) while the vehicle is in motion.

    • Stationary PTO: Drives equipment (e.g., truck cranes, aerial work platforms, sanitation pumps) with the vehicle parked, via dedicated control logic.

  • PTO Gear Ratio Matching: The PTO gear ratio must be matched to the gearbox output characteristics to ensure the operating speed of auxiliary equipment meets design requirements. The maximum output torque is limited by the gearbox's input rating (900/1000 N·m).

4.2 Application Scenarios

Both gearboxes are widely used for medium-duty special vehicles, including:
  • Concrete mixer trucks

  • Sanitation/waste collection trucks

  • Crane trucks (boom trucks)

  • Aerial work platform trucks

  • Refrigerated trucks

  • 4×2/6×2 medium-duty cargo trucks


5. Operation & Maintenance Guidelines

5.1 PTO Operation

  • Engage the clutch and shift to the specified gear (usually neutral or 1st gear) before activating the PTO to avoid load shock.

  • Deactivate the PTO first, then disengage the PTO unit, before resuming normal driving.

  • Do not engage the PTO under high load or high engine RPM to prevent gear damage.

5.2 Maintenance

  • Check gear oil level and quality regularly, replace oil every 50,000 km or 6 months.

  • Inspect PTO and gearbox seals for oil leakage, and tighten fasteners periodically.

  • For PTO modification, only use OEM-approved components and professional installation to ensure compliance with factory specifications.


6. Model Differentiation & Selection Guide

Model Suitable Engine Power Application Scenario
CA9TAX090M3 180-220 HP Light-medium duty special vehicles, long-haul cargo trucks, prioritizing lightweight and fuel economy
CA9TAX100M3 220-260 HP Heavy-duty special vehicles, mixer trucks, crane trucks, prioritizing higher torque capacity and load capacity

Additional Notes

The CA9TAX090M3/CA9TAX100M3 are upgraded 9-speed variants of the CA8TAX series, with an additional overdrive gear for better fuel economy, and a lightweight all-aluminum housing to meet the market demand for medium-duty truck lightweighting. They are the mainstream supporting gearboxes for FAW Jiefang J6L, J6V and other medium-duty truck models.

 Transmission Power Take-Off PTO 


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